It is one of the most commonly used manufacturing methods in pharmaceuticals and dietary supplements.
The capsule filling process is carried out by filling the active ingredient into the capsule. Thanks to this method, the active ingredient is protected from external factors, completely isolated from air contact, and ensured to remain stable for a long period of time.
In our manufacturing facility, filling operations are carried out for both “00” and “0” capsule sizes:
“00” Capsule Filling Line
It has a filling capacity of up to 120,000 capsules per hour using fully automatic and semi-automatic machines.
“0” Capsule Filling Line
It has a filling capacity of up to 90,000 capsules per hour using fully automatic and semi-automatic machines.
Capsule manufacturing is the process of precisely dosing powdered or granulated components into the capsule body and tightly sealing it with the cap. Throughout the process, filling precision and weight control represent the most critical stages in terms of product safety and quality standards. Key steps such as preparation, orientation, filling, and closing are carried out meticulously and with complete precision.
Active ingredients and excipients are processed in high-precision mixers until a homogeneous blend is achieved.
Empty capsules are fed into the machine; the body and cap sections are separated using vacuum or mechanical systems.
The prepared powder, pellet, or liquid mixture is filled into the capsule body in precisely determined dosages.
The capsule cap and body are locked together; afterward, the process is completed by removing defective capsules and performing weight control.
Capsules are solid dosage forms in which active ingredients are typically enclosed within a gelatin or plant-based shell. They are highly effective in protecting sensitive ingredients from light, moisture, and oxygen. Thanks to their ability to mask taste and odor, they enhance patient compliance. Depending on the nature of the formulation, they can be customized with various size and color options.
A classic form with rapid dissolution, widely used in pharmaceuticals and dietary supplements.
Forms suitable for vegan and vegetarian consumption, with low moisture content and high stability.
Encapsulated forms of oil-based ingredients or liquid formulations using leak-proof sealing technology.
Special formulations resistant to stomach acid that dissolve directly in the intestines to optimize absorption.
Thanks to our modern fully automatic capsule filling lines, thousands of capsules are filled within minutes in a fast, hygienic, and standards-compliant manner.
Our production processes are carried out in accordance with GMP (Good Manufacturing Practices) and ISO quality management systems.
With a capacity to fill tens of thousands of capsules per hour, production processes are completed quickly and efficiently.
Thanks to our lines suitable for filling products in powder, granule, or blend forms, different formulations can be easily applied.
Production is carried out with fully automatic machines and controlled environmental conditions, ensuring maximum hygiene standards.
Production can be tailored to your brand identity with desired capsule colors, sizes, and material options (gelatin or HPMC).
Production capacity is provided for every scale, from trial runs to full-scale production.
Filling your selected products into capsules is fast, easy, and safe with capsule filling. With our expert team and high-tech filling lines, we provide customized solutions for your brand.
Contact UsWe have a filling capacity of 120,000 units per hour for size “00” capsules and 90,000 units per hour for size “0” capsules.
We can manufacture in line with your brand identity using both gelatin and plant-based HPMC capsule options.
It completely prevents sensitive active ingredients from coming into contact with air, protecting them from external factors and ensuring long-term product stability.
All our manufacturing processes are carried out in hygienic and controlled environments in accordance with GMP and ISO quality management systems.
Yes; we manage the entire process under one roof, from R&D and formulation support to regulatory preparation, graphic design, professional manufacturing, and logistics.
You can quickly receive a quotation for your project by filling out the “Contract Manufacturing Request Form” on our website or by contacting our expert team at 0224 222 0 333.
