The tablet compression process is a manufacturing method in which products with the desired composition are blended with various excipients and protective agents and compressed into specific milligrams and shapes using specialized machines. This method ensures that active ingredients are preserved in a stable form, achieve homogeneous distribution, and have a long shelf life.
The five different production lines in our factory are configured to meet tablet compression needs for various forms and compositions.
Special machines with a pressing force of 100 kN are used to achieve the most robust and effective results. This ensures that products are manufactured with the desired hardness and form without powdering or crumbling.
Additionally, with our nine different tablet and caplet molds, production is carried out in a wide range of forms, sizes, and dosages.
Our Mold Options: 200mg – 400mg – 600mg – 800mg – 1000mg – 1100mg – 1200mg – 1500mg – 1700mg – 1900mg – 3500mg (Effervescent tablet)
Tablet production is a multi-stage process that spans from blending active ingredients to the final product. Each step is critical for the tablet’s hardness, dissolution behavior, homogeneity, and consumer safety. This process includes steps such as mixing, granulation, compression, and coating.
Active ingredients and excipients are blended in industrial mixers to form a homogeneous mixture.
The powder blend is granulated to improve flowability and compressibility, ensuring stability during the pressing process.
The granulated mixture is compressed under high pressure (100 kN) to form tablets with the desired hardness and shape.
Tablets undergo a coating process to achieve aesthetic appearance and controlled dissolution, giving them their final form.
Tablets are solid dosage forms compressed into predetermined shapes and sizes. They may contain excipients or consist solely of active ingredients. The size, thickness, weight, dissolution rate, and hardness of tablets can be customized according to the formulation and intended purpose.
These are classic-form tablets with high durability, ideal for fast production.
With their flavored composition, these forms are suitable for children and individuals with difficulty swallowing, making them easy to consume.
They provide controlled and prolonged release of the active ingredient, extending its effect over time.
They provide both visual appeal and functional dissolution control; special coatings can be applied to dissolve in the stomach or intestines.
Our modern tablet compression lines are supported by quality control systems at every stage of the production process. Our R&D and Quality Control units conduct comprehensive tests before production to ensure that each batch complies with quality, safety, and regulatory standards.
Ensures tablets are produced in a solid form without powdering, crumbling, or loss of shape.
Each product formulation is tested and approved by in-house expert teams.
Production can be carried out in the desired shape, color, and dosage with 9 different mold options.
The first tablet produced has the same hardness, weight, and content combination as the last tablet.
All production processes are carried out in compliance with GMP (Good Manufacturing Practices) standards.
The tablet form is the most preferred solid dosage form in the dietary supplement and pharmaceutical sectors due to its high stability, dosing accuracy, and production efficiency.
With our modern technology, wide range of tooling options, and experienced team, we offer brand-specific solutions tailored to your needs.
With 9 different tooling options, we can manufacture tablets in a wide range of forms, sizes, and weights from 200 mg to 3,500 mg.
With our specialized machines capable of applying 100 kN of compression force, we ensure that products are manufactured at the desired hardness without crumbling or disintegration.
It is the most preferred solid dosage form, offering long shelf life thanks to its high stability, dosage precision, and uniform distribution.
All our manufacturing processes are carried out in hygienic and controlled environments in accordance with GMP and ISO quality management systems.
Yes; we manage the entire process under one roof, from R&D and formulation support to regulatory preparation, graphic design, professional manufacturing, and logistics.
You can quickly receive a quotation for your project by filling out the “Contract Manufacturing Request Form” on our website or by contacting our expert team at 0224 222 0 333.
